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Integrated Energy Systems

Background

Integrated energy systems (IES) integrate distributed generation (DE) with thermally-activated technologies for heating and cooling. IES, also known as cooling, heating and power (CHP) systems, achieve high energy efficiencies through the conversion of exhaust or reject heat from power generation into needed energy services like cooling and heating of buildings. Development of "packaged" or "modularized" IES for end-use applications, such as commercial and institutional buildings, is a key part of DOE's DE strategy.

Traditionally, cogeneration systems have been economically attractive only in sizes above several megawatts. The emergence of a number of small generation technologies, including fuel cells, advanced low emissions engines, and small gas turbines (referred to as microturbines), with outputs in the 20-5000 kW range, should extend the benefits of CHP to a much larger user base, with a consequent increase in national energy and environmental benefits. For example, the application of microturbines combined with absorption cooling equipment in commercial buildings could reduce commercial building energy consumption by 30%. Application of such smaller-scale packaged CHP systems constitutes a major breakthrough in energy efficiency technology. Additionally, by locating the power generation at or near the end-use building, the difficulties in siting and building new electric transmission and electric distribution infrastructures to meet today's increasing power demand are minimized.

The most promising markets for IES appear to be commercial or institutional buildings, government facilities, and district energy systems that distribute thermal energy to buildings in a college campus, hospital complex, industrial park, or city.

Focus

ORNL investigates emerging technologies and characterizes the market potential and potential energy-use, economics, and environmental benefits of the selected technologies. The work scope of the IES team includes the following technology areas:

  • Burns and McDonnell, Solar Turbines Inc. and Broad USA: Provides electricity from a Taurus 5,200 kW turbine generator, up to 3,000 refrigeration tons (RT) of waste-heat driven absorption cooling and up to 17,000 RT of additional supplemental gas-fired cooling.

  • Capstone Turbine Corporation: Based on using waste heat from Capstone's 30 kW and 60 kW microturbines coupled with absorption chillers for air-conditioning.

  • Gas Technology Institute, Waukesha and Trane: Integrates Waukesha engine generators with Trane absorption chillers. Engine sizes range from 290 kW to 770 kW (matched to several absorption chillers) producing a modular range of sizes to match a variety of building types/markets.

  • Honeywell Laboratories: Incorporates a large (5.2 MW) turbine generator integrated with a 2,000 RT absorption chiller.

  • NiSource Energy Technologies: Integrates three microturbines with heat recovery heat exchangers, an absorption chiller, a desiccant unit, and an integrated control system for hotel/motel chains.

  • United Technology Research Center: Uses Capstone's 60kW microturbine in multiple units coupled to Carrier absorption chillers. The new 200kW Capstone microturbine system (in prototype stage) will also be developed into an IES.

System Controls

Distributed generation technologies include a wide variety of different technologies for producing power and utilizing the waste heat in Integrated Energy Systems. Technologies include reciprocating engines, micro-turbines, turbines, wind turbine, photovoltaic/thermal solar, fuel cells, combined cycles, absorption chillers, desiccants and energy storage. Many potential commercial and industrial customers for Integrated Energy Systems will likely install multiple systems at a single site. These systems will generally be connected to the utility grid, potentially be capable of grid support (lessening the likelihood of grid outages), and also be capable of providing emergency back-up power to the local customer in case of grid outages. Control of these IES systems (with both electrical and thermal output) involves optimizing the operation of the systems to simultaneously maximize efficiency, minimize cost, support the grid, and provide key emergency back-up for critical electrical and thermal loads.

Neural network technology potentially offers a new approach to developing the very complex control interactions between the IES electrical and thermal outputs coupled with the electric grid. ORNL provides the laboratory platform to test and verify smart controls algorithms.

Reciprocating Engines Efficiency Maximization

Combined heat and power systems have been demonstrated to dramatically increase the energy efficiency of reciprocating engines by recovering some of the energy as heat to provide heating and cooling to building systems. The use of efficient lean-burn reciprocating engines may be limited by upcoming emissions regulations which in turn limit opportunities for combined heat and power systems and decrease overall energy efficiency for distributed power. Research and development of existing and new technologies for emissions control from lean-burn engines is being conducted to facilitate the continued and potentially growing use of lean engines. The technologies being investigated for emission control are primarily catalytic, and thermal management is generally beneficial to catalytic systems. Since exhaust systems for lean burn engines may contain both catalytic systems for emissions control and combined heat and power systems for heat recovery, studies of combined emissions control and heat recovery systems would be useful to optimize system energy efficiency.

If you have any questions or comments regarding this section or the CHP Technologies Program in general, please contact us.